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DPF Cleaning
A dirty, clogged DPF can cause a lot of problems. Not only does it affect engine performance, but if left unchecked, it can lead to breakdowns that are costly to repair. If repair isn’t an option, replacing a DPF entirely can cost thousands of dollars.
Preventative maintenance is key to keeping your vehicle running smoothly and saving you money. Instead of paying thousands of dollars to repair or replace your DPF, just clean it! DPF cleaning prices are well worth it when you realize how much time and money they will save you in the long run.
At DPF Alternatives, we do more than just clean your DPF. We restore it to like-new condition with our patented (and patent pending) cleaning process, restoring as much as a whopping 99% of your system’s useful life. For comparison, the industry standard is just 35%! DPF filter cleaning cost ranges from $99-$695, depending on your location. We’re so confident in our services that we offer a one-year performance guarantee.
Regular cleaning is important for maintaining your engine and exhaust system. Initially, DPFs need to be cleaned at 150,000 to 200,000 miles. After that initial cleaning, they should be cleaned ever 100,000 miles. An orange dashboard light should alert you to when your DPF needs cleaning, but if you notice emissions of black soot, increased oil levels or a rise in fuel usage those are also signs it needs cleaning.
If you’re looking for diesel particulate filter cleaning, look no further! At DPF Alternatives we have the proprietary cleaning method that will get your DPF operating at like-new levels, improving your engine performance and preventing costly repairs.
Other companies charge a premium to do the bare minimum. A typical DPF cleaning only removes excess debris, soot and ash to keep your filter from clogging. With our total cleaning and restoration service, you’ll receive our signature advanced DPF regeneration and ultrasonic cleaning.
 
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DPF Restoration

Your filter does an exceptional job at trapping the soot and ash from your emission system and preventing it from dirtying the air – but only if you keep it in peak condition. The best way to do so is by using a DPF cleaning service.
The consequences of not cleaning your DPF can easily snowball. If it’s not clean, then your vehicle can break down. That means lost time on the road, leading to fewer profits in your wallet. You’ll also have to hand over money for costly repairs and be out for an indefinite amount of time. A filter can cost more than $7,000, compared to a few hundred dollars for regular cleaning. But if left to accumulate buildup, you can be looking at having to replace your entire engine.
The risks of keeping a dirty filter extend beyond the chance your vehicle could break down. A dirty filter equals lower fuel mileage, meaning it will continue to increase your day-to-day costs. Finding a company to provide DPF cleaning service is crucial to staying on the road. Just like replacing your tires or checking your oil, your filter needs to be maintained. But not all types of cleaning processes use the same techniques and have equal benefits.
Our multistep, environmentally safe process uses ultrasonic cleansing to return your filter to peak shape – and keep it working for you longer. Our service can return 99% of the useful life back to your filter, whereas other companies offering DPF cleaning service can only match the industry standard of 35%. That means you’ll have stronger gas mileage for longer and will lower the risk of ending up in the shop.
There’s no need to roll the dice to see how long your filter can last before you clean it. Not only will that decision cost you each mile on the road, it can be catastrophic if left to gather soot and ash. Regular cleaning will restore your filter to return your vehicle to its peak efficiency. And remember, it is much, much cheaper to clean a filter than to replace an entire engine or spend tens of thousands of dollars on other repairs.
Be sure to find a DPF cleaning service before hitting the road for your next haul. Contact us to learn more about your restorative options.
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Green truckc
EGR SCR and One Box Cleaning
Exhaust gas recirculation (EGR) coolers are critical to a well-functioning engine. By recirculating exhaust gas, egr coolers increase fuel efficiency while decreasing emissions. It's essential to keep your cooler well-maintained to prolong the life of your engine and keep your vehicle environmentally friendly.
The expert technicians at DPF Alternatives specialize in a range of services including repairing, replacing, and EGR cooler cleaning. Our comprehensive approach ensures that your vehicle's EGR system functions optimally. We are proud to offer a range of DPF services that are built to help keep you on the road for longer.

What is an EGR Cooler?

A diesel EGR cooler is used in diesel trucks and engines to reduce NOx emissions from your vehicle. These are pollutants produced during the combustion process in diesel engines that can contribute to smog and acid rain formation. When geographic areas have high traffic, a high volume of NOx emissions can lead to inferior air quality, making breathing difficult for people with respiratory conditions. You must have a well-maintained EGR system to keep your vehicle running efficiently and reduce its environmental impact.
The system works by putting some of the engine's exhaust gasses back into the combustion chamber, mixing it with fresh air, and reducing the combustion temperature. The EGR cooler does precisely what its name sounds like. It cools the recirculated exhaust gasses before they are reintroduced into the engine. This lowers the overall combustion temperature and reduces the formation of NOx emissions. Cooling is necessary because excessively hot exhaust gasses can raise your engine temperature and put unnecessary stress on your vehicle.
In addition to reducing your vehicle's carbon footprint, EGR coolers can help extend your engine's life and boost fuel efficiency. Introducing cooled gasses back into your engine's combustion chamber prevents over-rich fuel burning, enabling you to get more from your miles.
The importance of EGR's is what make our EGR cooler cleaning such an important service.
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Signs Your Cooler Needs Cleaning

Maintenance will always be a routine part of all vehicle ownership, and diesel EGR coolers are no exception. Sometimes, they can become clogged and need cleaning to remove the buildup of pollutants. It's also possible for your system to develop a leak that can result in coolant loss or an overheated engine.
The average EGR cooler will last a truck owner approximately 80,000 miles. If you see white smoke emitted from your vehicle's pipe, it could indicate that something is wrong with your EGR system. While you can drive for a short period with a failing EGR system, It's essential to have this inspected and repaired quickly to avoid overheating your engine, which can cause it to fail earlier or even create problems with your turbo.
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Intake manifold 1

Intake Manifold Cleaning & Restoration

An intake manifold is a crucial component of your vehicle’s internal combustion engine. Over time, carbon buildup can severely impair its function, leading to a range of engine performance issues and costly repairs.
Recognizing the significance of these components, DPF Alternatives stands as the leading provider of intake manifold cleaning services.
Our technicians work hard to ensure your DPF system and intake manifold operates at peak efficiency to keep you on the road longer.

Understanding Intake Manifold Cleaning

The intake manifold is responsible for distributing the combustion air-fuel mixture to each cylinder in the engine. Even distribution of this mixture is a key part of keeping your engine healthy.
Without proper intake manifold cleaning the build-up of carbon deposits can cause issues such as:
Eventually, even the tiniest soot particles fill up your filter, and they must be removed to avoid problems with your engine. This is where regular cleaning and servicing become a critical part of routine diesel-powered vehicle maintenance.
  • Reduced airflow to the engine: When carbon deposits accumulate within the intake manifold, they obstruct the passage of air to the engine’s combustion chambers. This restricted airflow means the engine must work harder to draw in the air it requires. Your vehicle may struggle to perform as expected, especially under acceleration.
  • Decreased fuel efficiency: Your engine’s fuel efficiency is closely tied to its ability to mix air and fuel at optimal ratios. When airflow is inhibited by carbon buildup, this delicate balance is disturbed. The engine compensates for the reduced air intake by consuming more fuel to maintain power levels, leading to higher fuel consumption. This means more frequent visits to the fuel pump and increased expenditure on fuel over time.
  • Engine misfires and irregular idling: Engine misfires occur when air-fuel mixtures fail to ignite properly in the combustion chamber. This can lead to the engine running rough or stalling, especially at idle. Irregular idling, characterized by fluctuating RPMs or a rough engine sound, is often a direct result of these disruptions in engine combustion dynamics.
  • Overall loss in vehicle performance: The cumulative effect of these issues leads to a general decline in vehicle performance. Acceleration may become sluggish, power output might drop, and the overall driving experience can deteriorate.
If left unaddressed, carbon buildup in your intake manifold can cause long-term damage to engine components. Addressing these issues with professional intake manifold cleaning cannot be overstated.
Only experts like DPF Alternatives know how to effectively eliminate these carbon deposits. We can help restore your engine to like-new condition and keep it running smoothly.
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Diesel Engine Repair

Precision Cleaning

Our Intake Manifold Cleaning Process

At DPF Alternatives, our approach to intake manifold cleaning is meticulous and thorough. We employ advanced equipment and techniques to ensure a comprehensive cleaning that surpasses industry standards.
Here’s an overview of our detailed process: Thorough inspection to assess carbon buildup: Every vehicle that comes to us for intake manifold cleaning will undergo a thorough inspection to evaluate the extent of the carbon buildup. This step ensures that we address all areas of concern effectively. Disassembly of the intake manifold (if required): Depending on the level of buildup and the design of the vehicle’s engine, disassembly of the intake manifold may be necessary. This step allows for more thorough cleaning of the affected areas. Cleaning using specialized solutions: We use professional cleaning solutions to dissolve and remove carbon buildup without damaging the manifold or any other engine components. Our cleaning agents are environmentally friendly and formulated to break down even the toughest deposits. Reassembly and post-cleaning inspection: Once the cleaning process is complete, the intake manifold is carefully reassembled. A comprehensive post-cleaning inspection is conducted to make sure everything is in perfect working order.
Our dedication to quality and customer satisfaction is at the forefront of everything we do. Every vehicle receives the attention it deserves, guaranteeing a cleaning service you can trust.
We stand behind our work with industry-leading warranties, offering options for 3-month, 6-month, 1-year, and even lifetime warranties depending on the service package chosen.
 Opting for professional intake manifold cleaning offers substantial benefits for vehicle owners. Here’s a closer look:
  • Improved Fuel Economy: By cleaning the intake manifold, vehicle owners will notice a reduction in their fuel consumption. This benefits both your wallet and your time by reducing your visits to fuel pump stations.
  • Reduction in Harmful Emissions: A clean intake manifold contributes to a cleaner combustion process, reducing harmful exhaust gas and helping you pass emissions tests more easily.
  • Potential Savings and Extended Engine Lifespan: Regular intake manifold cleaning can prevent costly repairs down the line. Carbon deposits cause significant wear and tear on your engine, leading to premature failures and expensive replacements. By maintaining a clean intake system, vehicle owners can significantly extend the lifespan of their engines.

 
Turbocharger diesel

VGT Turbocharger Cleaning & Restoration

Diesel-powered vehicles have evolved greatly over the past decades to include adaptable technology to support new models. One particularly flexible innovation is the variable-geometry turbocharger that helps your engine's exhaust flow.
VGT turbo cleaning and restoration is vital to keeping your car running smoothly. When soot, ash, or other physical exhaust accumulates in your engine, it's essential to clear it away to avoid costly repairs.
Our team at DPF Alternatives cleans and restores your vehicle's exhaust system to a like-new condition. Using the power of ultrasonic technology, DPF Alternatives ensures your car will run for many years. Combine this with our lifetime warranty, and it's easy to see why DPF Alternatives is the best place to service your vehicle.
A turbocharger is the part of your engine powered by exhaust gasses. It adds power to your engine on a needed basis by pressurizing and feeding air for successful fuel combustion.
When exhaust gas enters your engine turbine, it spins a series of blades before exiting your vehicle through the exhaust pipe. Turbocharges can convert kinetic energy from these rotations into mechanical energy used to fuel your compressor.
Your compressor is responsible for intaking air, pressurizing it, and feeding it to your engine. Air is required for your combustion chamber to burn fuel to power your vehicle.
Variable-geometry turbochargers are designed to be flexible as conditions change. VGTs utilize vanes on your turbine wheels that can open and close depending on an engine's needs.
High speeds require a more significant boost, and a VTG can accommodate a higher aspect ratio. VGTs will adjust to maximize the exhaust flow and maintain the necessary boost pressure. This avoids choking the engine and creates a smoother performance overall.
Lower speeds require a lower aspect ratio, but your engine must still boost to run. VGTs restrict the exhaust flow while increasing your turbine power and turbine boost.
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One Box

In the world of diesel engines, emission control technology plays a pivotal role in reducing harmful pollutants and ensuring compliance with stringent environmental regulations. One of the critical components in this endeavor is the DPF. Traditional DPF systems have been a staple in the industry for years, but there's a new player in town – the DPF One Box system.
What is the One Box System?
The One Box system is a cutting-edge approach to emissions control and aftertreatment technology for diesel engines. Unlike traditional DPF systems, which consist of multiple components scattered throughout the exhaust system, the One Box system consolidates all these elements into a single, compact unit. This innovative design brings together the diesel oxidation catalyst (DOC), DPF, and selective catalytic reduction (SCR) components into one integrated package.

How Is One Box Different from Traditional Systems?

The One Box represents a pivotal advancement in aftertreatment technology. Beyond its paramount role in reducing emissions, this aftertreatment system offers many advantages, such as enhanced frame flexibility and improved fuel efficiency. Its streamlined design and decreased installation time also make the One Box an excellent choice for individuals seeking to achieve weight savings and liberate precious frame-rail space. In an industry where minimizing downtime is increasingly crucial, One Box presents a thoughtfully engineered solution that aligns seamlessly with EPA standards.
Compared to traditional systems, the One Box has multiple benefits to offer, including advantages such as:
  • Space and weight savings: Traditional DPF systems can be bulky, taking up valuable space in the engine compartment and adding weight to the vehicle. The One Box system streamlines this by combining multiple functions into a single unit, reducing both space requirements and overall weight. This can lead to improved fuel efficiency and more versatile installation options.
  • Serviceability: One Box is engineered with serviceability in mind. Traditional systems often involve disassembling multiple components for maintenance or replacement, which can be time-consuming and costly. In contrast, the One Box design simplifies servicing, allowing for quicker and more efficient maintenance. This can lead to reduced downtime and lower maintenance costs for vehicle operators.
  • Optimized performance: Integrating DOC, DPF, and SCR in a single unit allows for better coordination and optimization of these components. This results in more efficient exhaust gas treatment, which can enhance engine performance and reduce emissions more effectively.
  • Emission compliance: With increasingly stringent emissions regulations, the One Box system provides an advanced solution to meet these requirements. Its efficient design effectively reduces harmful particulate matter and NOx emissions, helping vehicles meet and exceed emission standards.
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Dpf max mileage

Max Mileage Supports Your Engine

What is Max Mileage?

Max mileage is a fuel additive that can be purchased directly from any of our DPF Alternatives locations. Use a single ounce for every 25 gallons of fuel to improve engine combustion and performance. A 16oz bottle will support your engine for over 3,000 miles of driving. Customers who regularly use max mileage often see a longer engine life, which can save thousands of dollars on repairs and replacements.
DPF max mileage burns off soot as you drive, which keeps your engine cleaner between regularly scheduled maintenance. A soot build-up can wreak havoc on individual parts of your diesel engine throughout your vehicle's life. Max mileage accelerates the soot removal process and burns it off at lower temperatures, resulting in up to 60% fewer emissions being released into the environment.
Fewer DPF regens keep your diesel vehicle up to code with local and national regulations, and you can take pride in knowing you are supporting your environment through responsible vehicle maintenance.
Max mileage helps prevent deposits into your fuel injector. It decreases soot-related mechanical failure, extending the life of your engine and keeping you on the road longer!
Maintaining your diesel particulate filter (DPF) is critical to vehicle ownership. Your DPF removes soot and exhaust from your engine while ensuring your vehicle stays legally compliant with environmental laws surrounding diesel vehicle emissions.
When your DPF malfunctions or requires cleaning, it can stress your vehicle's engine and lead to costly repairs. Regular DPF cleaning and maintenance services can save you money long-term, and you'll have confidence that your engine will get you to your next destination.
Take your vehicle maintenance one step further by investing in DPF Max Mileage. By adding a touch to every fuel tank, you'll be able to save time and money on regular cleanings and extend the life of your DPF.
DPF Alternatives offers a lifetime warranty for drivers who enroll in our cleaning and max mileage loyalty program. Working with the professionals at DPF Alternatives gives you the peace of mind of knowing your vehicle will work for years to come.
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Superior DPF Services_____

Expert DPF Mechanics

Bungs are an important part of a DPF. Weld bungs are used
to keep sensors stable and in place in the entire aftertreatment system.
Every part of the DPF needs a snug part to work correctly, and keeping
your bungs in good shape helps ensure that.

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Dpf recycling

Consistent Service & Quality

DPF Recycling Program

Even with the best maintenance and care, car parts will eventually exhaust their life span and need replacement. At DPF Alternatives, we believe in a sustainable and environmentally responsible approach to DPF management. Our commitment to innovation and eco-friendliness extends to our recycling program for DPFs, which is crucial in reducing waste and preserving our planet. Wondering what to do with your old part? For DPF recycling, try DPF Alternatives!
What is the DPF Recycling Program?
Diesel particulate filters play a pivotal role in emissions control systems within diesel engines. Over time, they accumulate soot and contaminants, necessitating maintenance or replacement. But what becomes of retired DPFs once they are removed from vehicles? That’s where DPF recycling comes in.
Recycling for DPFs entails the responsible disposal of used filters and the extraction of valuable materials such as platinum, palladium, and rhodium. These precious metals are not only costly but also finite resources. By engaging in recycling, we reduce the need for further mining and extraction, thereby mitigating environmental harm and preserving these invaluable materials for future generations.
Recycling DPFs involves several key steps, including:
  • Collection: Used DPFs are collected from various sources, including vehicles, machinery, and industrial equipment.
  • Precious metal recovery: The precious metals in DPFs are extracted and recycled.
  • Cleaning and preparation: Collected DPFs undergo thorough cleaning and preparation to remove soot, contaminants, and other residues
  • Environmentally responsible disposal: Any remaining materials are disposed of in an environmentally responsible manner to minimize waste and environmental harm.

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